PEMA WIND ENERGY SOLUTIONS

Cutting-edge heavy steel milling technology

PEMA milling solutions for wind energy industry

PEMA MILLING solutionS

Crucial part of high quality welding

Milling is a machining process that plays a crucial role in achieving high-quality welds.

With its extensive experience in welding automation, Pemamek has the expertise to optimize weld joint preparation according to the specific requirements of the welding process.

Pemamek’s milling machines are designed for circumferential and longitudinal welds – with milling, a semi-narrow groove decreases groove volume. Also, deformations and tensions are lower. Automatic depth controlling enables the groove to remain constant.

Pema MILLING SOlUTIONS

PEMA LM

PEMA CM is a new-generation equipment for longitudinal milling.

PEMA CM

PEMA CM is a new-generation equipment for circumferential milling.

PEMA EB

PEMA EB is the latest addition to the milling equipment family.

PEMA MILLING TECHNOLOGY

Efficiency and precision for wind energy manufacturing

Pemamek’s milling machines are designed for circumferential and longitudinal welds – with milling, a semi-narrow groove decreases groove volume, so a smaller amount of weld passes is required, and consumables can be saved. Automatic depth controlling enables the groove to remain constant. Also deformations and tensions are lower.

PEMA MILLING technology

Grooves

Semi-narrow groove significantly decreases groove volume and total welding time, and back gouging is not needed anymore.

For example in wind tower manufacturing, after the inside weld has been welded, the outside is milled a little bit over the inside weld, and the root is opened so back gouging can be avoided.

PEMA milling technology

Save time -> Only oxy-cutting for inside bevel
Reduce in defect rate -> Outside milling
Less welding -> Welding of semi-narrow groove

Conventional thermal cutting

Oxy-cutting for both bevels
Welding of inside and outside bevel
Possible arc gouging between welds

PEMA LM | Longitudinal Milling Machine

Longitudinal milling machine

PEMA LM is a new-generation equipment for longitudinal milling. The innovative spindle technology and monitoring precision set a new level of efficiency.

Based on modern automation, the machine ensures easy operation by enabling pre-programmable milling cycles for different thicknesses.

Thanks to the robust and modular design, PEMA LM is set to meet the requirements of growing product sizes and future production needs.

PEMA LM Milling machine

Compact design
Optimized performance for thick materials
High torque spindle
Advanced control system
Automated working sequences
Integrated rollers for workpiece rotation
Enables milling of satellites in same process
Improved milling quality

PEMA CM | CircuMFERENTIAL Milling Machine

Circular seam preparation and root opening

PEMA CM is a new-generation equipment for circumferential milling. The innovative spindle technology and monitoring precision.

Advanced PEMA CM milling machine improves your welding efficiency and quality, but also significantly reduces defect rates. The machine is an ideal solution for milling circular seams and thick materials.

PEMA CM Milling machine

Optimized performance for thick materials
High torque spindle
Milling depth up to 140 mm
Fast setup time
Movable with overhead crane or forklift
Preset milling parameters
Interface to material handling equipment
Advanced control system

PEMA EB | Edge Beveling System

Plate edge milling

PEMA Edge Beveling System is a robust and efficient equipment for plate edge milling and preparation. It has automatic milling cycles and high monitoring precision.

PEMA EB Milling machine

Optimized performance for thick materials
High torque spindle
Plate edge scanning function for milling path alignment
Plate loading with robust conveyor system
Advanced control system
Direct Drive technology by KESSLER

Contact & Download Datasheets

Download PEMA CM datasheet

Download PEMA LM datasheet

Download PEMA EB datasheet