WELDING SOLUTIONS
PEMA welding positioners
A PEMA welding positioner is a precision-engineered device made in Finland that holds and rotates workpieces to the best welding angle. It improves productivity by up to 70%, enhances safety and ergonomics, and delivers consistent weld quality. PEMA positioners integrate with column & boom systems and automated welding solutions used globally in heavy industries.
welding positioners
Manual handling vs handling with pema positioner
The challenge of manual welding
Manual welding often comes with several challenges:
- Difficult workpiece handling
- Poor ergonomic positions
- Long and repetitive setup times
- Inconsistent weld quality
- Increased risk of injury
- Extra finishing and rework
These issues lead to inefficiency, fatigue, and lower overall productivity.
Transform welding operations with a PEMA welding positioner
A PEMA welding positioner eliminates these common pain points by rotating and positioning the workpiece in the most favorable orientation for welding.
With a PEMA welding positioner, welders can work more comfortably, maintain consistent quality, and complete each job faster.
Key benefits:
- Ergonomic and adjustable work positions
- Up to 2× faster welding cycles
- Repeatable, high-quality welds
- Safer and more comfortable workplace
- Clean results with minimal rework
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PEMA APSi welding positioners
Many models within the PEMA Skymaster APSi series support smooth, continuous rotation, ideal for cylindrical and circular welding tasks, making them highly suitable as rotary welding positioners. Designed to handle heavy workpieces, they’re suitable for industrial applications where weight capacity is crucial. The series includes models that offer both horizontal rotation (similar to a welding turntable) and multi-axis capabilities for more complex positioning.
PEMA APSi series includes positioners suitable for turntable and rotary applications. The PEMA APSi series is well-known for providing versatile and robust positioning solutions, including models that offer continuous 360-degree rotation and are ideal for rotary welding needs.
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PEMA SPSi positioners
When it comes to handling heavy work-pieces with intricate product geometries, PEMA SPSi Skyhook PRO positioners are your go-to solution. Compared to APSi positioners, SPSi offers more freedom and flexibility around the workpiece.
PEMA SPSI positioners are better for large, heavy pieces needing more flexible access. With only one support point, the workpiece can be rotated and tilted in more directions, making it easier for workers or machines to reach all sides.
- Optimal for welding and assembly
- Pre-programming of work cycles and handling positions
- Best working ergonomy
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PEMA HPS headstock and TPS tailstock weld positioners
Pemamek’s head and tailstock positioners consist of two components: a headstock, which provides the primary rotation, and a tailstock, which supports the opposite end of the workpiece. These are used for long workpieces or parts that need balanced support during rotation.
This setup is highly effective for welding long sections such as pipes, beams, or structural components, often used in heavy fabrication, construction, and pipe welding projects.
PEMA HPS headstock and TPS tailstock positioners are specifically designed for long, revolving workpieces. A typical application includes the manufacturing of wind towers, trailer frames, pipes, or beams. Loading capacity ranges between 3 500 – 40 000 kg (7 700 – 88 000 lbs).
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PEMA Megamaster positioner
PEMA Megamaster positioners are designed for automated welding processes where positioning and tilting of extra large and heavy work-pieces is needed. Features of FPS positioners are motorized inverters or servo controlled rotation controls, but also strengthened rotation torque and hydraulic or motorized tilting with the needed adjustments.
Frequently Asked Questions (FAQ) about welding positioners
What is a welding positioner?
A welding positioner is an industrial device that holds and rotates a workpiece to the ideal angle for welding. This allows the welder to maintain a stable position and apply precise welds with less effort.
PEMA welding positioners, engineered in Finland, combine modern design with reliable, high-performance technology. They are widely used in industries such as heavy fabrication, shipbuilding, energy production, and mechanical engineering.
Why choose a PEMA welding positioner?
A PEMA welding positioner is designed to maximize productivity, safety, and weld quality. By allowing the workpiece to be positioned in the optimal welding angle, welders can achieve smoother, faster, and more consistent results.
Performance advantages:
- Increased productivity by up to 70%
- Seamless integration with PEMA column & boom systems
- Durable construction using high-quality European components
- Fully designed and manufactured in Finland for global industries
How PEMA positioners improve safety and ergonomics?
Manual welding often forces operators into awkward and unsafe postures.
PEMA positioners eliminate unnecessary lifting and turning, keeping the welder in a comfortable position throughout the process.
This improves long-term ergonomics, reduces fatigue, and significantly lowers the risk of workplace injuries
Integration and automation compatibility
Every PEMA welding positioner can be effortlessly connected with other PEMA solutions, such as:
- PEMA Column & Boom Systems
- PEMA Welding Automation Platforms
- Custom control systems and robotic interfaces
This makes them ideal for both manual and automated welding environments, supporting scalable growth in modern production lines.
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Frequently Asked Questions (FAQ) about welding positioners
What makes PEMA welding positioners unique?
PEMA welding positioners combine ergonomic design, precision motion control, and reliable Finnish engineering. They are built for high duty cycles and consistent performance across all welding applications.
How much can productivity improve with a positioner?
Depending on the application, a PEMA welding positioner can increase welding productivity by up to 70%, while also reducing setup time and manual handling.
Are PEMA positioners suitable for automation?
Yes. PEMA positioners integrate seamlessly with PEMA column & boom systems, robotic welding arms, and advanced control units for fully automated processes.
Where are PEMA welding positioners made?
All PEMA welding positioners are designed and manufactured at Pemamek’s facility in Loimaa, Finland, ensuring European quality and long-term reliability.
What industries use PEMA welding positioners?
PEMA solutions are used globally in industries such as shipbuilding, energy, transportation, heavy machinery, and steel fabrication.
The PEMA Advantage
PEMA’s engineering excellence ensures long-lasting reliability and performance in demanding industrial environments, making it a trusted choice for welding professionals worldwide.
Product catalogue
Investing in PEMA solutions, you will increase your production outflow.
