WELDING SOLUTIONS
Column and boom welding manipulators by Pemamek are developed to improve productivity and meet the standards of high-quality fabrication. They are specifically designed to assist in the welding process. The modularity of these welding manipulators provides flexibility, enabling tailored solutions to each specific task in question.
Medium-duty column & boom welding machine
PEMA MD is a medium-duty column and boom series for welding hard automation purposes. A stable construction with rack-bar drive and linear rail movements, PEMA MD provides a smooth operation resulting in excellent welding quality. PEMA MD is a versatile and cost-effective solution, especially for single wire and twin SAW welding, but suits well also for MIG/MAG and TIG welding processes.
The MD welding manipulator series is also available with an integrated control system WeldControl 100, which combines welding parameter control, welding data storage, remote control, and other advanced welding functions into the column & boom control interface.
“Our production became significantly faster right away after the first PEMA deliveries. PEMA solutions save us a lot of manual working hours, which makes our manufacturing quicker – and also, guarantees an excellent welding quality.”
Tõnis Tuuder, Designer of Future Technologies at Estanc
Pemamek x Estanc: “In some of our working zones, we can work four to five times faster now.”
Challenge: To decrease the amount of manual work and increase productivity.
Solution: PEMA Assembly and welding station TW5000-80 with integrated roller beds and PEMA HD 5×5 Column&Boom, and additional sets of PEMA roller beds and positioners.
Benefit: Excellent welding quality, better productivity and less manual work. “We can manufacture more products and grow our business, get a faster return on investment. But also, faster production means we can more efficiently take part in creating a more sustainable world.”
Pemamek x Western Constructions: “Manufacturing of one reel takes 50% less time.”
Challenge: To optimize time-consuming manufacturing processes and solve the challenge to find experienced welders.
“Manual MIG/MAG welding requires a lot of experience and talent from the welder. In today’s world, it is very challenging to find enough skillful welders,”
Solution: PEMA C&B 5×5 and PEMA welding positioner designed specifically to handle workpieces in the horizontal position.
Benefit: “The C&B and the horizontal welding positioner have made the manufacturing of reels much efficient and safer. As an example, welding manually one sidewall of the reel takes 80 hours, whereas with automated welding it takes only 40 hours.
HD Series – the most popular PEMA column & boom welding machine
PEMA HD is a heavy-duty column and boom series for demanding welding automation purposes. The series is ideal especially for tandem SAW welding in complete hard automation cells, but suits well also for single wire and twin SAW as well as TIG and MIG/MAG welding processes.
With a roller bed and welding positioner interface as a standard feature, it’s especially suitable for tandem SAW welding with complete hard automation cells and welding lines of heavy tubular parts such as wind tower parts and foundations, but also serves well in single wire and twin SAW process.
HD welding manipulator series can be used together with our advanced WeldControl 500 -control system, enabling a high level of automation in multilayer welding.
column & boom welding machine for demanding welding automation
PEMA EHD is an extra heavy-duty column & boom series for very demanding welding automation purposes. Always built to fulfill customer’s specific production requirements, PEMA EHD column & booms are perfect solutions especially for heavy SAW welding in tailored welding hard automation cells.
PEMA EHD welding manipulators are built to fulfill specific fabrication requirements with up to a 10-meter working range.
column and boom manipulator
PEMA welding manipulators are ideal for challenging applications in industries like shipbuilding, heavy machinery, and pipeline construction. These systems increase precision and safety and can access difficult-to-reach areas where human welding may be unsafe.
Each PEMA Column & Boom welding system is manufactured in-house in Loimaa, Finland, ensuring high-quality components and superior craftsmanship.
Key features include:
welding column and boom
Our modular approach allows for customization to meet each client’s unique welding requirements. PEMA Column & Boom manipulator can adapt to various welding processes and materials, including:
PEMA offers three customizable product families of Column & Boom systems that integrate with positioners and roller beds. Custom options include:
Investing in PEMA solutions, you will increase your production outflow.
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