For constant welding quality and increased production capacity.

Robotic Welding Systems | PEMA

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Robotic welding systems enable you to focus on the production

In the current situation where many companies are struggling to find talented welders and workforce and goals for productivity and efficiency are high, robotic welding gives a solution to many challenges in production. A well-designed robotic welding system increases safety at work, improves production efficiency, enhances company competitiveness, and increases cost-effectiveness.

When partnering with Pemamek, you get the whole package as a turnkey delivery from one place. All robotic welding solutions are custom-made to fit the customer’s production and specific needs.

Robotic welding gives a significant boost in productivity and more flexibility in production. Even 10 times faster welding.

With help of data, you start to understand your production better.

The welder becomes an operator and can weld multiple welds at the same time solving the challenge of finding skilled welders.

Consistent quality independent of conditions, based directly on the welding program done by the welder.

An example of the PEMA Floor track welding portal.

Robotic welding solutions are tailor-made

From robot single cells to fully automated production lines in factories.

Pemamek offers the widest range of solutions on the market and all solutions can be tailored to the customer’s needs. The robotics solutions we deliver are customizable to the customer’s specific needs, space and business.

In-house designed software
Robot station
Power unit
PEMA CellControl unit

Robot programming with PEMA Software

PEMA WeldControl 300 SCAN for robotic welding is a tremendous aid for a welder.

It is a perfect tool when working with challenging welds or workpieces with large variations in groove geometries.

10 times faster programming
Easy to use and learn
One interface needs only one operator and robots
A must-have for workpieces with bevelled grooves and thick plates
Adaptive multipass pattern generation
Advanced laser scanning technology

PEMA WeldControl OFFLINE tackles the challenges of any high-mix low-volume production.

It is a great tool for weld path planning. One of the main benefits is a pre-analysis feature that makes it possible to test in advance which weldments are suitable for robot welding.

While one product is in production, the next one can already be programmed
Ability to copy, mirror, and macro functions.
Simulation of the production
Suitable for one-off and serial production
Quick ramp-up period – easy to learn

PEMA CellControl 700 is a tool that links the different programming functions together. In addition, it also provides weld diagnostic tools, troubleshooting tools, and remote diagnostic tools. It makes using the robot as easy and simple as possible.

Controls the material flow and automatic work cycles at PEMA stations.
Full control over robotic production cell
Graphical user interface
Program management
Process scheduling
Interface to higher-level factory MMS

PEMA FMS controls the material flow and automatic work cycles at PEMA stations. It is an unmanned software-controlled production solution, that automates each process step while ensuring adaptive manufacturing for heavy industry.

As an efficiency-increasing feature, the solution includes a buffer area that de-couples the robotic welding stations from the manual welding station. As a result, the stations can work independently without waiting for the other to finish their work. This minimizes waiting times and increases arc-on times.

PEMA FMS brings more efficiency and production flexibility especially for products with short welding times, as the buffer enables smooth workpiece replacement and independent welding.

The PEMA Curve

Quick ramp-up and fast return of investment

The PEMA Curve concept is designed to generate real value fast for the customer. It significantly shortens the time between closing the contract and when the machine is running at the customer’s production site.

Our workflow in every robotic welding project consists of the following steps:

Would you like to see our robotic welding solutions in action?

Your robotic welding partner

One supplier

One supplier delivering the entire machinery and services. No broken phones, miscommunication or delays.

In-house process expertise

Proven technology and process knowledge through in-house welding engineers, software development, design, and production.

Operator training

Our extensive operating and programming training enables fast ramp-up and facilitates transition.

Life-cycle service

Reliable support and service throughout project execution ensures that the ramp-up is fast and machine life-cycle long. High up-time and productivity.

Full acceptance test

The service includes testing with the customer’s workpiece and extensive final tests at the PEMA Factory prior to shipping. No surprises during final commissioning.

Robotic welding suits various production needs. Our robotic welding solutions are trusted by these companies

Customized turnkey solutions & proven technology

With the PEMA robot station we are pleased with the quality of the repeated work, efficiency and our ability to conduct work that is not manually possible. PEMA original, easy-to-use offline software gives flexibility in non-serial production.

Thanks to the software, we could find an easy way for the operator to work, compensate tolerances, and improve welding seam preparation. It is difficult to find software that is well-developed, fast to learn, and easy to operate.

Together with Pemamek’s support, our motivated and fast-learning production team was able to pick up the new welding technologies quickly.

200 h

Time savings

From manual welding to robotic welding.

Operator

Complete process from assembly to welding can be managed by one operator.

Turnkey solution

From concept and planning to production and lifecycle management.

Would you like to see our robotic welding solutions in action?

Book a virtual meeting

Virtual meetings are an effective way to communicate and create an impact. At Pemamek, we are dedicated to providing you a full meeting experience, even if it was not face-to-face.

Whether you want to meet with us to know more about PEMA welding automation or introduce your current production needs, our experts are ready to help you.

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Robotic Welding Systems | PEMA

Robotic welding systems enable you to focus on the production

Robotic welding solutions are tailor-made

Robot programming with PEMA Software

The PEMA Curve

Quick ramp-up and fast return of investment

Would you like to see our robotic welding solutions in action?

Your robotic welding partner

One supplier

In-house process expertise

Operator training

Life-cycle service

Full acceptance test

Related articles on robotic welding

Robotic Welding Systems Improve Productivity and Quality in Workshops

Key trends in welding automation

Robotic welding 101: How to get started

Would you like to see our robotic welding solutions in action?

Virtual meetings are an effective way to communicate and create an impact. At Pemamek, we are dedicated to providing you a full meeting experience, even if it was not face-to-face.

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