Robotic Stations

PEMA robotic welding systems

Robotic welding systems for constant welding quality and increased production capacity.

Robotic welder

Robotic welding solutions enable you to focus on the production

Robotic welding systems provide an effective solution to the challenges many companies face today, such as a shortage of skilled welders and increasing demands for productivity and efficiency. A well-designed robotic welding cell enhances safety, improves quality, and boosts competitiveness.

PEMA’s robotic welding machine is ideal for heavy manufacturing, automating processes to reduce manual work and deliver high-quality results. Equipped with advanced welding robotics and PEMA WeldControl software, it ensures seamless programming and optimized welding for increased production capacity.

By partnering with Pemamek, you receive a complete, turnkey package tailored to your needs. From robotic welders to robotic welding positioners, all solutions are custom-made to maximize efficiency and fit your production requirements.

Watch a video of the PEMA robotic welding cell:

Customer story

Why Harry Metall chose to invest heavy robotics?

The investment in PEMA robotic welding equipment was part of Harry Metall’s future strategy for developing its products and aims to be strong and competitive in growing and highly competitive markets.

“We manufacture big volumes of products but in small series. Therefore, it was crucial for us that the programming would be easy and production flexible,” tells Harry Salu, General Director at Harry Metall.

Watch the customer story on video:

Robotic welding

Advantages of robotic welding

Customer story

Man-hours cut by 50% with a robotic welding cell

By investing in a PEMA robotic welding system, ASC aimed to further streamline its processes, boost efficiency, and elevate the quality of its output. During this process, the company also transitioned from using 2D models to 3D models.

Robotic welding vs manual welding

One of the most striking advantages of robotic welding is its unparalleled efficiency. ASC’s experience echoes this sentiment, with the PEMA station capable of outpacing traditional manual labor by a remarkable margin. For ASC, this meant a 50% reduction in manhours per workpiece.

Watch the customer story on video:

ROBOTIC WELDING solutions

PEMA Skytrack

PEMA Skytrack is a compact robot welding solution designed for workshops that look to increase their production on flexibility and scalability. It combines state-of-the-art robotics, intelligent software, and advanced welding technology to deliver superior quality welds with exceptional efficiency.

PEMA SKYTRACK

Redefining robotic welding machines

PEMA Skytrack is an advanced robotic welding system designed  optimize welding processes across various industries. 

Thanks to the small factory footprint, the solution is fast to install and easy to integrate into production routines. Robotic welding has never been this easy – just plug and weld.

  • 2tn payload
  • No foundation needed
  • Movable production unit
  • Small factory footprint
  • Power 32A
  • Safety analysis & CE marked

SOFTWARES

Robotic welding software

PEMA WeldControl is an operating system for heavy robotic welding automation. It is a perfect tool for anyone working with challenging welds and workpieces with large variations in groove geometries.

designed for robotic welding

PEMA WeldControl

PEMA WeldControl is a state-of-the-art operating system integrated into PEMA robotic welding solutions, designed to enhance productivity in heavy robotic welding automation.

With our intelligent production system, welders can transition into operators after just a few days of training, making the process fast and accessible. PEMA WeldControl 300 is the ideal tool for handling challenging welds and workpieces with significant variations in groove geometries, offering unmatched flexibility and precision.

Key features of PEMA WeldControl include:

  • Perfect for high-mix, low-volume production
  • Truly adaptive robotic welding with WeldControl 300 Scan
  • Maximized arc-on time with WeldControl 300 Offline
  • Fast and simple programming for increased efficiency

Developed by Pemamek, PEMA WeldControl is a software solution specifically dedicated to welding. Fully integrated into PEMA robotic solutions, it ensures seamless performance and consistent quality in demanding welding operations

PEMA Robot station at customer Liebherr in Germany

“Thanks to the software, we could find an easy way for the operator to work, compensate tolerances, and improve welding seam preparation. It is difficult to find a software that is well-developed, fast to learn, and easy to operate.”

Rico Giebel Liebherr Rostock's Production Manager

Trusted Partnership WITH PEMAMEK

Your robotic welding partner

One supplier

One supplier delivering the entire machinery and services. No broken phones, miscommunication or delays.

In-house expertise

Proven technology and process knowledge through in-house welding engineers, software development, design, and production.

Operator training

Our extensive operating and programming training enables fast ramp-up and facilitates transition. 

Full acceptance test

The service includes testing with the customer’s workpiece and extensive final tests at the PEMA factory prior to shipping. No surprises during final commissioning.

Life-cycle service

Reliable support and service throughout project execution ensures that the ramp-up is fast and machine life-cycle long. High up-time and productivity.

Quick ramp-up and fast return of investment

Automated robotic welding workflow

The PEMA Curve concept is designed to generate real value fast for the customer. It significantly shortens the time between closing the contract and when the machine is running at the customer’s production site. Our workflow in every robotic welding project consists of the following steps:

Read what our customers say

Success stories from robotic welding customers

The highest safety and welding efficiency at work, with 50 years of experience in the field. Read what our customers say about us.

Contact Us