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Robotic Stations
For constant welding quality and increased production capacity.
PEMA robotic welding
In the current situation where many companies are struggling to find talented welders and workforce and goals for productivity and efficiency are high, robotic welding gives a solution to many challenges in production. A well-designed robotic welding system increases safety at work, improves production efficiency, enhances company competitiveness, and increases cost-effectiveness.
When partnering with Pemamek, you get the whole package as a turnkey delivery from one place. All robotic welding solutions are custom-made to fit the customer’s production and specific needs.
Robotic welding
ROBOTIC WELDING STATIONS
PEMA Skytrack is a compact robot welding solution designed for workshops that look to increase their production on flexibility and scalability. It combines state-of-the-art robotics, intelligent software, and advanced welding technology to deliver superior quality welds with exceptional efficiency.
PEMA SKYTRACK
PEMA Skytrack is an advanced robotic welding station designed optimize welding processes across various industries.
Thanks to the small factory footprint, the solution is fast to install and easy to integrate into production routines. Robotic welding has never been this easy – just plug and weld.
SOFTWARES
From robot single cells to fully automated production lines in factories. Pemamek offers the widest range of solutions on the market with advanced in-house designed softwares.
Reading the welds
PEMA WeldControl 300 Scan for robotic welding is a tremendous aid for a welder.
It is a perfect tool when working with challenging welds or workpieces with large variations in groove geometries.
Offline programming
PEMA WeldControl OFFLINE tackles the challenges of any high-mix low-volume production.
It is a great tool for weld path planning. One of the main benefits is a pre-analysis feature that makes it possible to test in advance which weldments are suitable for robot welding.
Managing the robot
PEMA CellControl 700 is a tool that links the different programming functions together. In addition, it also provides weld diagnostic tools, troubleshooting tools, and remote diagnostic tools. It makes using the robot as easy and simple as possible.
FMS Control
PEMA FMS controls the material flow and automatic work cycles at PEMA stations. It is an unmanned software-controlled production solution, that automates each process step while ensuring adaptive manufacturing for heavy industry.
As an efficiency-increasing feature, the solution includes a buffer area that de-couples the robotic welding stations from the manual welding station. As a result, the stations can work independently without waiting for the other to finish their work. This minimizes waiting times and increases arc-on times.
PEMA FMS brings more efficiency and production flexibility especially for products with short welding times, as the buffer enables smooth workpiece replacement and independent welding.
Quick ramp-up and fast return of investment
The PEMA Curve concept is designed to generate real value fast for the customer. It significantly shortens the time between closing the contract and when the machine is running at the customer’s production site.
Our workflow in every robotic welding project consists of the following steps:
Trusted Partnership WITH PEMAMEK
One supplier delivering the entire machinery and services. No broken phones, miscommunication or delays.
Proven technology and process knowledge through in-house welding engineers, software development, design, and production.
Our extensive operating and programming training enables fast ramp-up and facilitates transition.
The service includes testing with the customer’s workpiece and extensive final tests at the PEMA factory prior to shipping. No surprises during final commissioning.
Reliable support and service throughout project execution ensures that the ramp-up is fast and machine life-cycle long. High up-time and productivity.
Read what our customers say
The highest safety and welding efficiency at work, with 50 years of experience in the field. Read what our customers say about us.
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