PEMA Robotic Welding

Answering the needs for constant welding quality and increased production capacity

Our robotic welding solutions are trusted by these companies

01

Level up the production

Customized robotic welding solutions

Robotic solutions have started a new era in welding automation. Well-designed robotic welding cells equal

  • better safety,
  • more productivity,
  • high competitiveness,
  • and cost efficiency.

Robotic welding has solved various challenges our customer have faced in their production. The shortage of welders is a global challenge which can be solved with robotics. Also workplace safety is becoming a priority in the welding world. Robots can work in challenging environments and in lower temperatures with minimum rest time.

Our customers  use PEMA robotic solutions to enable highly adaptive and efficient production. Investing in robotic welding solutions is part of future growth strategy for many companies and a way to maintain and develop global competitiveness.

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02

High mix, low volume

Increasing efficiency and quality.

For humans to effectively control the robots and the show on the shop floor, efficient tools are needed. Communication and control technology also needs to be fast to learn and easy to use. PEMA WeldControl answers to this challenge. It has been developed in-house at PEMA and it has different levels on which the welding process can be designed.

The robot reads the weld and welding programs are made while the robot is welding. This increases the arc-on-ratio significantly higher.

Typically, one robot can replace from three to five welders, allowing the welder to become an operator. In addition to improved welding efficiency, the benefits are visible in other production phases as well. Welding automation can for example help to create a better understanding of the production and increase predictability.

“Throughput, planning, and scheduling of our production are working now a lot better. Automated welding requires the designing to pay more attention to details, so our 3D models have also improved. Additionally, we’ve been able to develop our product modularity."

Matti Virtanen Sales director and Board member, VAK

Would you like to see our robotic welding solutions in action?

03

Turn-key delivery

From robot single cells to fully automated production lines in factories.

In all robotic welding solutions, Pemamek is the main integrator with in-house design, software development, manufacturing, assembly, welding process verification, and testing, and project management. Pemamek is responsible for the full delivery.

The delivery includes analysis and ramp-up services such as studying the customer’s workpieces to find the right welding processes, optimized welding parameters, and workflows. 

Our customers get proven technology and process knowledge through in-house welding engineers, software development, design, and production. Extensive operating and programming training on the other hand enables fast ramp-up and facilitates transition.

The service includes testing with the customer’s workpiece and extensive final tests (FAT) at the PEMA Factory prior to shipping. No surprises occur during final commissioning.

The robotic station has made our heavy-duty production a lot more efficient.

Also, it has improved our environment in the factory, such as decreased smoke and loud noises, and of course, improved overall working ergonomics.”

We want to, and can, create comfortable and safe working environments with our automated welding solutions.

Teemu Rusi

Application Manager, Heavy Equipment Automation & Robotics

Our job is to guarantee the best suitable processes and minimize the risks of the delivery.

Jari Tervolin

Welding Engineer,
Welding & Milling Process Department

Reliable support and service throughout project execution ensures that the ramp-up is fast and machine life-cycle long.

Tuomas Elo

Service Director,
PEMA Service Department

04

Mastering the robot station

Easy to use software for efficient robotic welding.

PEMA WeldControl 300 product family is designed so that no extra hours will be spent on programming.

PEMA WeldControl 300 SCAN software is a tremendous aid for a welder: it is fast to program and easy to use. In order to run the production process, one interface needs only one operator and robots. Thanks to the simplicity of the system, the usage of robots can be adapted a lot faster and they are used more efficiently.

PEMA WeldControl 300 OFFLINE is a modern tool that tackles the challenges of any high-mix low-volume production. Offline stands to tell that while one product is in production, the next one can already be programmed. It is fast thanks to the ability to copy, mirror, and macro functions. One of the main benefits is the pre-analysis tool that makes it possible to test in advance which weldments are suitable for robot welding.

PEMA CellControl, together with FMS LineManager, controls the material flow and the automatic work-cycles in PEMA stations. Together they create and control job queues for the workpieces.

Would you like to see our robotic welding solutions in action?

Book a virtual meeting

Virtual meetings are an effective way to communicate and create an impact. At Pemamek, we are dedicated to providing you a full meeting experience, even if it was not face-to-face.

Whether you want to meet with us to know more about PEMA welding automation or introduce your current production needs, our experts are ready to help you.

  1. Fill contact form
  2.  PEMA Expert will contact you to confirm the time
  3. Receive video meeting link to your email
  4. Join the meeting

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Select your industry

Wind Energy - Pemamek

Wind Energy

Foundation manufacturing, plate, jacket and shell/section fabrication

General Fabrication - Pemamek

General Fabrication

Positioners, Colums & Booms, rollerbeds and robotized welding solutions

Shipbuilding - Pemamek

Shipbuilding

Profile & plate production, panel fabrication, open block panel lines, pipe & t-beam welding.

Offshore and Process Equipment - Pemamek

Offshore & Process

Pressure vessel and tank manufacturing, pipe manufacturing solutions, process equipment manufacturing, tailored solutions

Power Generation - Pemamek

Power Generation

Boiler pipe and membrane wall manufacturing solutions. Pressure vessel manufacturing solutions, manufacturing of auxiliary equipment

Heavy Equipment - Pemamek

Heavy Equipment

Robotics, robotic welding solutions and robot programming

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