WELDING SOLUTIONS

PEMA Assembly and welding station

PEMA Assembly and welding station is an innovative solution for manufacturing tubular and conical workpieces. The assembly line can be fully integrated with PEMA Column & Boom and PEMA control systems, therefore the operator can assemble and weld in the same station.

Picture of PEMA software used for programming of welds

Pema welding solutions

Benefits of the assembly & welding station

Highly cost-effective

Only one operator is required to manage the entire manufacturing process.

Complete solution

The solution includes both assembly and welding enabling fast and efficient production start-up.

Perfect roundness

Perfect quality even for thin wall shells. The innovative
fit-up technology guarantees a consistent circular shape.

Solution: PEMA TW5000-25 Welding and Assembly station with side support arms  designed specifically for thin-walled tank production.

Producing bigger equipment with the old method would have been dangerous. We needed to find new ways of working. Due to the height of the tanks, we got an idea to make the assembly in a horizontal position. The main challenge then became the delicate style of the cylinders. How could we keep the right form in this new way of working? We turned to Pemamek for advice and the challenge was successfully solved with PEMA Welding and Assembly Station”

Wojciech Duda, Plant Director at METALKO

Assembly station + welding column & boom

PEMA TW6000-100 + HD 6x4

  • 2000-6000mm workpiece diameter (80-235″)
  • 40t maximum weight of can
  • 100t maximum weight of complete section
  • 1400-3000mm length of single can (55-120″)
  • PEMA WeldControl 100
  • 6m vertical movement (20′)
  • 4m horizontal movement (13′)
  • Tandem Twin SAW welding head
  • Camera system
  • Lincoln Electric Powerwave Technology

Assembly station + welding column & boom

PEMA TW5000-25 + MD 4x4

  • 1500-5000mm workpiece diameter* (60-200″) *support arms working range 2-5m (80-200″)
  • 12,5t maximum weight of can
  • 25t maximum weight of complete section
  • 1200-3000mm length of single can (47-118″)
  • PEMA WeldControl 100
  • 4m vertical movement (13′)
  •  4m horizontal movement (13′)
  • Single SAW welding head
  • Camera system
  • Lincoln Electric Powerwave Technology

PEMA solutions

Assembly & welding

Excellent competitiveness, profitability, and quality are some of the main reasons for the popularity of PEMA Assembly and welding station amongst Pemamek’s customers.

Assembly and welding with PEMA station

  • Boost in productivity
  • High quality and circular shape guaranteed even for thin wall workpieces
  • No damages to workpieces
  • One-man show
  • Highest safety
The conventional way
  • Irregular in quality
  • Time-consuming
  • Cranes and additional accessories needed
  • Requires manual handling which increases risk of injuries

“PEMA Assembly and welding station has dramatically increased the productivity of our welding process. We weld now typical workpieces about 7 times faster than before and when it comes to the complete workpiece production, such as filters and columns, the solution has doubled the capacity.”

Dmitri Kljutšnikov
CEO, APL Production AS.

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Download PEMA Assembly Station TW5000-25 + MD4x4

Download PEMA Assembly Station TW6000-100 + HD6x4

Download PEMA Assembly and Welding Station -brochure

Rethink manufacturing.

The time to start with welding and production automation is now.

Read what our customers say

Success Stories

We are committed to providing the best solution with superior quality.

PEMA assembly and welding stations provide the highest safety and welding efficiency at work, with 50 years of experience in the field.

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