PEMA welding and production automation for shipbuilding

Pemamek designs and manufactures automated production and welding automation solutions for shipbuilding needs.

Pemamek designs and manufactures automated production and welding automation solutions for shipbuilding needs.

PEMA solutions for shipyards cover everything from a single piece production used in repair yards, to high-level mass production of newly built shipyards.

Visual Robot Welding Portal for Ship Panel Welding

Welding and production automation for shipbuilding

Ready to revolutionize your shipbuilding?

• 25 years’ experience in delivering shipbuilding solutions all over the world
• Advanced and wide offering – from a single station to whole steel production facility
• Local and global presence through a partnership network formed by the field’s leading experts
• Deep knowledge, profound know-how, and understanding of the industry
• World-leading expertise in welding processes, material handling, and control systems
• Innovative forerunner in using new welding and production technologies
• Digitally and technologically advanced shipbuilding solutions

For bigger projects, improved productivity is the common target for both PEMA and the customer

The main goal for large projects is to improve labor skills in balance with the utilization of modern automation technology in traditional shipbuilding environments and new emerging markets.

The utilization of modern welding processes ensures improvements to quality while at the same time reducing work hours in block assemblies. This reduction is due to minimized distortions, reducing the total man-hours per ton of steel constructions produced. With the help of PEMA, you can expect an organized analysis of production planning and a practical work breakdown analysis, both of which can be used as a basis for organizing cost-effective steel production and time savings by means of optimized automated processes.

Our process output variations from single equipment to mass production, are performed by a modular product family: there is a large range of different solutions for the same task, but each has a different capacity.

“For us, the compact solution has replaced a lot of manual work. It has been very effective: in one shift, PEMA VRWP-C replaces six to seven people. As we work in two shifts, it can replace up to 14 people and we can arrange those workers for other tasks. We have been very satisfied”

Vitalij Frolov Director, Western Baltija Shipbuilding

Digital Shipbuilding

Be the master of your production

With PEMA Linemanager operators can control a group of station machinery from one screen. Worklists, quality & production reports, alarms, and safety control of all integrated machines are shown through this controller.

PEMA Linemanager

Operating with one screen of multiple
machinery proves the success of with PEMA PLC engineering – inhouse programming guarantees open data interface between machines.

Part Fabrication

Efficiency and quality through correct production line

Automatic part fabrication, from steel storage to the welding location, with gentle and intelligent material handling – every process has been specifically designed for shipbuilding purposes.

For all shipbuilding purposes

• Item identifying
• Item loading
• Plate & profile edge milling
• Plate & profile edge cleaning
• Plate & profile cutting
• Part marking
• Part sorting and palletizing

Profile Processing Line

T-Beam Fabrication

A modular machinery combination for thin plate solution vessels – a new way of producing straight t-beams without additional working steps.

A solution from a semi-automatic table to a fully automated t-beam fabrication with an integrated plate and profile processing. 

Profile Part Cutting

High precision plasma cutting inside the isolated cabin for end cuts and inner cuts of profiles. 

Profile Part Sorting

A unique solution to sort profiles after a cutting to correct palette automatically. 

Plate Cutting

High-quality bevel cutting and marking portals with excellent motion dynamics.

Available with a high precision plasma or a fiber laser process. 

New Generation Vision Robot Welding Portal

Micro Panel Production

Modular solutions for efficient production

PEMA provides modular solutions for efficient micro panel production. Our mechanized and robotized micro panel line solutions are designed to build up panels, side wings, frames, webs, bulkheads, etc.

PEMA Micro Panel Fabrication

• Panel butt welding
• Integrated milling & welding station
• Semiautomatic profile assembly and tack welding
• Profile double fillet welding
• Robotized fillet welding
     – robotized double fillet welding
     – advanced material handling

PEMA Micro panel lines with partly or fully automated unique assembly devices, effective welding robots, and a high-end panel transportation system provide huge savings to your production, man-hours and increase the output of your micro panel production.

Robotic Welding Solution

Robotic welding solutions for a micro panel fabrication are proven technology – customers who chose robotic welding have not turned back. The integration of robots with the PEMA WeldControl 200 Vision -system to the micro panel fabrication will give you a new step for productivity.

When combined with integrated transportation and handling solutions, robotic welding enables more quality, safety, and productivity with a good throughput capacity.

Flat Panel and Block Fabrication

Panel quality starts from plate joining

The target of the plate joining is always the same – good productivity with minimum amount of deformations.

The long experience and continous development of plate joining machines and processes, PEMA has several proven solutions available for one-sided or two-sided welding. With PEMA digital control of machines you are always aware of your production quality.

PEMA Plate joining

• Advanced material handling
• Proven processes
• Easy digital user interfaces
• Online quality and productive reporting
• The best possible solution for your needs

Digital control of machines

High productivity, minimum amount of deformations

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