Pemamek designs and manufactures automated production and welding automation solutions for shipbuilding needs.
PEMA solutions for shipyards cover everything from a single piece production used in repair yards, to high-level mass production of newly built shipyards.
Visual Robot Welding Portal for Ship Panel Welding
Welding and production automation for shipbuilding
• 25 years’ experience in delivering shipbuilding solutions all over the world
• Advanced and wide offering – from a single station to whole steel production facility
• Local and global presence through a partnership network formed by the field’s leading experts
• Deep knowledge, profound know-how, and understanding of the industry
• World-leading expertise in welding processes, material handling, and control systems
• Innovative forerunner in using new welding and production technologies
• Digitally and technologically advanced shipbuilding solutions
The main goal for large projects is to improve labor skills in balance with the utilization of modern automation technology in traditional shipbuilding environments and new emerging markets.
The utilization of modern welding processes ensures improvements to quality while at the same time reducing work hours in block assemblies. This reduction is due to minimized distortions, reducing the total man-hours per ton of steel constructions produced. With the help of PEMA, you can expect an organized analysis of production planning and a practical work breakdown analysis, both of which can be used as a basis for organizing cost-effective steel production and time savings by means of optimized automated processes.
Our process output variations from single equipment to mass production, are performed by a modular product family: there is a large range of different solutions for the same task, but each has a different capacity.
With PEMA Linemanager operators can control a group of station machinery from one screen. Worklists, quality & production reports, alarms, and safety control of all integrated machines are shown through this controller.
Operating with one screen of multiple
machinery proves the success of with PEMA PLC engineering – inhouse programming guarantees open data interface between machines.
Automatic part fabrication, from steel storage to the welding location, with gentle and intelligent material handling – every process has been specifically designed for shipbuilding purposes.
• Item identifying
• Item loading
• Plate & profile edge milling
• Plate & profile edge cleaning
• Plate & profile cutting
• Part marking
• Part sorting and palletizing
A modular machinery combination for thin plate solution vessels – a new way of producing straight t-beams without additional working steps.
A solution from a semi-automatic table to a fully automated t-beam fabrication with an integrated plate and profile processing.
High precision plasma cutting inside the isolated cabin for end cuts and inner cuts of profiles.
A unique solution to sort profiles after a cutting to correct palette automatically.
High-quality bevel cutting and marking portals with excellent motion dynamics.
Available with a high precision plasma or a fiber laser process.
New Generation Vision Robot Welding Portal
Micro Panel Production
PEMA provides modular solutions for efficient micro panel production. Our mechanized and robotized micro panel line solutions are designed to build up panels, side wings, frames, webs, bulkheads, etc.
• Panel butt welding
• Integrated milling & welding station
• Semiautomatic profile assembly and tack welding
• Profile double fillet welding
• Robotized fillet welding
– robotized double fillet welding
– advanced material handling
PEMA Micro panel lines with partly or fully automated unique assembly devices, effective welding robots, and a high-end panel transportation system provide huge savings to your production, man-hours and increase the output of your micro panel production.
Robotic welding solutions for a micro panel fabrication are proven technology – customers who chose robotic welding have not turned back. The integration of robots with the PEMA WeldControl 200 Vision -system to the micro panel fabrication will give you a new step for productivity.
When combined with integrated transportation and handling solutions, robotic welding enables more quality, safety, and productivity with a good throughput capacity.
Flat Panel and Block Fabrication
The target of the plate joining is always the same – good productivity with minimum amount of deformations.
The long experience and continous development of plate joining machines and processes, PEMA has several proven solutions available for one-sided or two-sided welding. With PEMA digital control of machines you are always aware of your production quality.
• Advanced material handling
• Proven processes
• Easy digital user interfaces
• Online quality and productive reporting
• The best possible solution for your needs
Digital control of machines
High productivity, minimum amount of deformations
Get the Shipbuilding Brochure
Sign up to our email list and get access to our brochure downloads as well as the latest news about PEMA!
Get Our Shipbuilding Brochure
The PEMA Team is at your service. Contact us and we will help you with any questions you may have.