PEMA welding and production automation for heavy equipment manufacturing
PEMA robotic welding systems are designed to meet even the highest demands
The modular PEMA robotic solution range allows building the production system of numerous components with a large variety of robot tracks and material handling solutions.
PEMA Robotic welding solution
PEMA Robotic Welding Stations
PEMA robotic welding stations and production lines are designed for use in the extra heavy-duty production environment. When compared to lighter applications, PEMA robotic solutions start a new era in welding automation.
No matter what type of metal structures are manufactured, their structural integrity will certainly depend on the welding quality. Pemamek’s flexible robot systems are proved to raise end-product dependability and reliability as well as product end-user satisfaction.
Typically achieved automation rate in robotic welding: 60% – 95%
Deposit rates up to 9 kg per automatic program running hour with only one MIG/MAG torch
Systems can be utilized 24/7 and 8760 hours per year.
Profitability for small scale production
Achieved automation rate up to 95%
The system can be utilized 24/7
Articulated standard industrial welding robots can be used for process tasks, but their reachability is relatively limited. When considering process demands, such as welding positions, the feasibility of a stand-alone welding robot can be compromised with any medium or large-size workpieces.
To overcome this limitation and to provide large working envelopes for the welding robots, Pemamek’s offering consists of several types of peripheral components.
• Floor track with one linear axis
• Gantry (half portal) with one to three linear axis
• Column and boom type manipulators with one to three linear axis
In addition to extended reachability, the peripheral equipment allows the welding robot to use several different workstations which all are equipped with workpiece positioners, as well as the use of additional robots in the same area.
“The production goals that we set for the robotic welding station, have been accomplished and our production is now significantly more efficient. The station has brought several benefits to us.” – Matti Virtanen, VAK
We are committed to providing the best solution with superior quality
PEMA welding positioners, column & booms, roller beds, and robotic welding solutions provide the highest safety and welding efficiency at work, with 50 years of experience in the field.
Increasing welding automation one step at a time
Our solutions have significantly improved the productivity of these companies