More flexibility to heavy equipment manufacturing with PEMA robotic welding solutions.

PEMA welding and production automation for heavy equipment manufacturing

PEMA Robotic Welding

  • Solutions for heavy engineering production
  • Complete deliveries including material handling and conveying systems
  • Effective programming solutions such as PEMA Vision System and off-line
  • Profitability for small-scale production
  • Commissioning, training, and modernization services
  • Yaskawa Motoman System Partner

PEMA robotic welding systems are designed to meet even the highest demands

The modular PEMA robotic solution range allows building the production system of numerous components with a large variety of robot tracks and material handling solutions.

PEMA Robotic welding solution

PEMA Robotic Welding Stations

Designed for use in the extra heavy-duty production environment

PEMA robotic welding stations and production lines are designed for use in the extra heavy-duty production environment. When compared to lighter applications, PEMA robotic solutions start a new era in welding automation.

No matter what type of metal structures are manufactured, their structural integrity will certainly depend on the welding quality. Pemamek’s flexible robot systems are proved to raise end-product dependability and reliability as well as product end-user satisfaction.

Typically achieved automation rate in robotic welding: 60% – 95%

Deposit rates up to 9 kg per automatic program running hour with only one MIG/MAG torch

Systems can be utilized 24/7 and 8760 hours per year.

Profitability for small scale production

Achieved automation rate up to 95%

The system can be utilized 24/7

Large working areas for robotic welding

Articulated standard industrial welding robots can be used for process tasks, but their reachability is relatively limited. When considering process demands, such as welding positions, the feasibility of a stand-alone welding robot can be compromised with any medium or large-size workpieces.

To overcome this limitation and to provide large working envelopes for the welding robots, Pemamek’s offering consists of several types of peripheral components.

Typical PEMA solutions for robot peripherals:

• Floor track with one linear axis
• Gantry (half portal) with one to three linear axis
• Column and boom type manipulators with one to three linear axis

In addition to extended reachability, the peripheral equipment allows the welding robot to use several different workstations which all are equipped with workpiece positioners, as well as the use of additional robots in the same area.

“The production goals that we set for the robotic welding station, have been accomplished and our production is now significantly more efficient. The station has brought several benefits to us.” – Matti Virtanen, VAK

Read what our customers say about us

We are committed to providing the best solution with superior quality

PEMA welding positioners, column & booms, roller beds, and robotic welding solutions provide the highest safety and welding efficiency at work, with 50 years of experience in the field. 

Increasing welding automation one step at a time

Fortaco Group invests in PEMA Robotic welding solutions

Our solutions have significantly improved the productivity of these companies

WTS

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