PEMA Colums & Booms | Welding Manipulators
Ideal equipment for every hard automation solution
PEMA Welding Manipulators
Hi-tech Control and Maximum Productivity
PEMA Column & Boom welding manipulators are developed to improve productivity and meet the standards of high-quality production.
Three product families of PEMA column and boom welding manipulators are easy to integrate with PEMA positioners and roller beds, and they can be modularly customized to fit the given task. With help of a welding manipulator, operators can reach any place that needs welding operation. Welding manipulators can move the weld head over the workpiece and provide both a safe and efficient welding procedure.
PEMA welding manipulators are based on a user-friendly control system. The system enables full control over the welding manipulator from one touch screen, provides accurate reports from the process, and saves all the needed welding programs for later use.
In addition to the dimensions, e.g., the welding equipment, cross slide, welding head mounting, flux handling in case of SAW, wire reel size and position, and seam tracking method are selected to optimize the device for better productivity.
PEMA Hard Automation and Robotics Factory
Welding manipulators for pipe welding
PEMA welding manipulators are equipped according to the customer’s welding needs.
The welding manipulator can be integrated with a PEMA roller bed which guarantees good ergonomics and is optimal for pipe and tube manufacturing.
HD Series
PEMA HD
PEMA HD is a heavy-duty column and boom series for demanding welding automation purposes. The series is ideal especially for tandem SAW welding complete hard automation cells, but suits well also for single wire and twin SAW as well as TIG and MIG/MAG welding processes.
MD Series
PEMA MD
PEMA MD is a medium-duty column and boom series for welding hard automation purposes. Stable construction with rack-bar drive and linear rail movements, PEMA MD provides a smooth operation resulting in excellent welding quality. PEMA MD is a versatile and cost-effective solution especially for single wire and twin SAW welding, but suits well also for MIG/MAG and TIG welding processes.
EHD Series
PEMA EHD
PEMA EHD is an extra heavy-duty column & boom series for very demanding welding automation purposes. Always built to fulfill customer’s specific production requirements, PEMA EHD column & booms are perfect solutions especially for heavy SAW welding in tailored welding hard automation cells.
Success Stories
PEMA Column & Boom welding manipulators are developed to improve productivity and meet the standards of high-quality production.
Learn more about how our customers have combined PEMA welding manipulators with other PEMA solutions.
Western Construction combined a PEMA welding manipulator with a horizontal welding positioner.
Product Catalogue
Investing in PEMA solutions, you will increase your production outflow
Welding Manipulators
Welding manipulators are specifically designed to assist in the welding process. They are typically used in manufacturing applications where precision, repeatability, and a high degree of automation are required.
Welding manipulators can be very helpful in increasing the efficiency, precision, and safety of the welding process. They are commonly used in industries like shipbuilding, heavy machinery and pipelines. They can also be used to weld in hard-to-reach places, or in situations where it would be unsafe or impractical for a human welder to work.
A welding manipulator consists of several main components: a base, a vertical column or boom, a horizontal arm, and a welding head or torch. Each of our welding manipulators is designed in-house and manufactured with high-quality components at our factory in Loimaa, Finland.
Welding manipulators are typically controlled by software or a management tool to control the movement of the manipulator. The operator can program the manipulator to move to specific positions and perform specific welding tasks. Some welding manipulators are also equipped with sensors and cameras that can be used to track the position of the welding head or torch and monitor the welding process. In PEMA welding manipulators for example both control systems and camera come as optional accessories.
The powerful efficiency of PEMA welding manipulators is based on the innovative integration with PEMA handling equipment, which altogether are controlled by PEMA WeldControl 100 management tool and software. PEMA welding manipulators can be equipped with welding accessories and processes to fulfill customers’ production requirements.
Possible processes for PEMA welding manipulators include:
- TIG
- GMAW
- SAW (single, twin, tandem, and multi-arc)
- Cladding with wire or strip