As technology advances and operational environments shift, manufacturers face growing challenges. The industry demands innovative solutions that improve efficiency, precision, and streamline production processes. With cutting-edge technologies such as offline programming and automated weld path planning, Pemamek is reshaping the future of robotic welding.
As industries face a shortage of skilled welders, welding automation emerges as a transformative solution. Pemamek is committed to overcoming this challenge through pioneering work in welding automation technology. The key is to develop technology and accessible solutions that anyone, even those without prior programming experience, can use, thereby addressing production bottlenecks and enhancing overall efficiency.
Offline programming powers precision and productivity
From single-cell robot stations to fully automated flexible manufacturing systems, Pemamek offers the widest range of solutions on the market, propelled by advanced software. At the core of Pemamek’s robot solution offering lies the PEMA WeldControl 300 Offline —an advanced operating system tailored specifically for heavy robotic welding automation. The software has significant capabilities that help manufacturers to tackle even the most demanding welds and workpieces with large variations in groove geometries.
Developed by Pemamek, WeldControl 300 Offline is dedicated solely to welding, leveraging intelligent production systems to streamline operations and empower welders to transition easily into operators with just a few days of training. This approach not only addresses the shortage of skilled welders but also enhances productivity and flexibility in manufacturing environments. The versatility of WeldControl 300 is evident in its wide-ranging applications across various industries. From dumper bodies to trailer frames, pressure vessel nozzle connections, and other heavy components, Pemamek’s customers affirm the software’s effectiveness in optimizing welding processes.
In essence, WeldControl 300 is the ideal solution for high-mix, low-volume production settings, offering truly adaptive robotic welding capabilities. By maximizing arc-on time for the robot through offline programming, manufacturers can achieve unparalleled efficiency without compromising on quality. Furthermore, the software’s user-friendly interface ensures fast and straightforward programming, seamlessly integrated into Pemamek’s robotic solutions.
PathPlanner improves offline programming by simplifying the process. It enables even welders with little experience to effortlessly create precise welding paths. This ensures that as the number of experienced welders decreases, the process remains efficient and easy to manage
Miika Kartano, Application Manager Software, Pemamek
Latest add-on: the PathPlanner for collision-free paths
In robotic welding, precision and efficiency are paramount. Pemamek’s latest add-on feature on WeldControl 300 Offline, the PathPlanner, revolutionizes welding path planning by automating the creation of collision-free paths. This new tool enhances the effectiveness of offline programming and addresses a traditionally time-consuming part of the welding process. Additionally, it allows welders with less experience in programming to easily create welding paths. As the number of skilled welders decreases, it’s increasingly important to develop tools that are easy to use, even for those with less experience.
The PathPlanner optimizes robot movements seamlessly from approach to welding and exit, ensuring an effortless workflow on even the most complex workpieces and curved panels. By eliminating labor-intensive path-planning processes, the PathPlanner frees up valuable time resources for manufacturers to allocate toward other critical tasks. Its compatibility with existing 3D models ensures easy integration, paving the way for advanced welding automation.
Summary
In conclusion, Pemamek’s vision for the future of robotic welding is one of innovation, efficiency, and precision. Through capabilities, such as Offline programming and PathPlanner, manufacturers can navigate the complexities of modern production environments with confidence.
To explore how Pemamek’s technologies can transform your welding operations, contact our team of experts.
