Pressure vessel production
Rigid rollerbeds, welding Column & Boom or welding platform. All from Pemamek.
Heavy duty rollerbeds combined with Multi-Arc SAW column&booms or platform
Integration of welding and rotating
Fit-up solutions for assembling long sections
Heavy pressure vessel production automation requires rigid roller beds and large size welding Column and Booms or welding platforms, which carries several welding heads.
The narrow gap SAW technique is used on workpieces for which the plate wall is exceptionally thick, typically 50-350 mm. Workpieces such as this are usually needed, for example, in large pressure vessels and other components used in the energy, offshore and chemicals industries.
A deep yet narrow gap provides outstanding strength, thanks to the low heat input. A narrow, preformed welding gap also reduces the gap volume and decreases the amount of fillet material needed.
On the other hand, producing a quality seam is a process that places extraordinary demands on a production facility. PEMA’s 100-1200-ton roller beds are designed to meet the special needs of narrow gap welding. In narrow gap welding, the workpiece must be rotated with extreme precision, with no axial movement, even over the longest period of time.
For this reason, PEMA’s large roller beds come equipped with an automatic hydraulic anti-creep function that adjusts the rollers to work against the movement of the workpiece to prevent axial movement. Normally, welding gaps must be heated to temperatures of several hundred degrees, but this is also taken into account in PEMA’s large roller beds.
Welding process productivity can be significantly improved by using a tandem narrow gap process, in which two wires are used simultaneously.
PEMA has a wealth of knowledge in building high-precision, large-scale machinery with up to 250 tons of positioners and numerically controlled column and booms and welding platforms, and fully integrating modern digitally controlled Submerged Arc Welding equipment. These solutions create a combination that ensures an increase in productivity, solid quality and uncompromised safety.
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PEMA Team is at your service. Contact us and we will help you with any questions you may have.
Tel: +358 10 501 61
Fax: +358 10 501 6500