PEMA WELDING AND PRODUCTION AUTOMATION FOR

BOILER MANUFACTURING

Solid quality. Absolute safety.

Shipbuilding

When manufacturing critical components, there is simply no room for compromising in quality. Thus, quality needs to be built right into the production process. In PEMA production lines, solid and precise quality comes as standard.

ALL PROCESSES FROM PEMAMEK

  Production plant     layout design

  Production flow and     capacity studies

  Welding process     support services

TUBE PROCESSING:
• Blasting for material cleaning
• Cutting to length
• Tube end beveling and buffing
• Tube to tube welding
• NDT integrated into tube lines
• Integration into tube bending systems

 

FIN-BAR PROCESSING:
• Uncoiling and cleaning
• Straightening and calibrating
• Cutting to length

PANEL PRODUCTION:
• Tube and fin-bar feeding
• Material handling
• Stationary machines
• Panel bending systems

“Welding automation is the only solution for a successful boiler production.”

Mr. Klein

CEO, Meeraner Dampfkesselbau GmbH

Hitachi Power Europe

OUR PROCESS

Our main objective is to provide you a profitable and carefree investment.

PRE-STUDY & PLANNING

PEMA staff will make a production analysis on customer’s future production needs and goals. Material flow analysis and planning define the optimal configuration and layout for your site.

ASSEMBLY

Even the largest solutions are built in at Pemamek’s factory in Finland. The customer will be constantly kept up-to-date of process flow.

TESTING

Once the assembly is completed, final factory testing is always carried out at the Pemamek factory under customer’s surveillance.

PROJECT MANAGEMENT & INSTALLATION

PEMA project management will take care of smooth coordination throughout the project. Installation service and testing save assembly time and costs.

GLOBAL SUPPORT

PEMA Service offers maintenance, spare part packages and full-scale customer support globally to minimize downtime and related costs. Learn more about PEMA Service packages.

UPGRADING

PEMA Service helps you to determine when and how to modernize your production equipment. The needed actions can be carried out through regular inspections and extensive reports.

READ WHAT OUR CUSTOMERS SAY

We are committed to provide the best solution with superior quality.

Greenfield factory receives PEMA heavy welding automation

As new greenfield project starts, everything from premises to machinery are built from scratch. Polish ST3 Offshore investigated the new ways of heavy automation and acquired modern and efficient PEMA offshore production line to their new factory. Greenfield factory...

STX France adds capacity by investing in PEMA laser-hybrid

A world-renowned maritime company, STX France SA, gains higher capacity and maximum quality with innovative PEMA laser-hybrid welding system. CHALLENGE A good amount of orders requires higher capacity, loyal machines and flawless quality. To replace older machines...

Valon Kone robotized its production with PEMA

For seven years E-Profiil AS and Pemamek Ltd. have teamed up to power E-Profiil’s production. The high-flying collaboration has resulted efficient solutions and expanded opportunities in production. CHALLENGE To respond the growing demand and add own capacity. Upgrade...

Fincantieri awarded Pemamek a welding automation contract

Fincantieri and its Monfalcone Shipyard decided to continue with a well-tried PEMA welding automation technology in shipyard’s production lines. Fincantieri and its Monfalcone Shipyard decided to continue with a well-tried Pemamek welding automation technology in...

National Oilwell Varco acquires welding solution from Pemamek

National Oilwell Varco (NOV) decided to purchase production and welding automation solution from PEMA for their offshore oil drilling risers fabrication. The solution, being one-of-a-kind in the world, will replace current manual welding procedures. National Oilwell...

PEMA Robotic branch welding station to Pedrozavodmash

PEMA has delivered an advanced robotized branch pipe submerged arc welding station to Pedrozavodmash in Russia. The welding station is for branch welding of pressured vessel from the inside of the tank. CHALLENGE In the latest project the challenge was to automate...

STX France Shipyard purchased trusted technology from PEMA

A good order book was the basis for STX France to purchase more welding automation for their shipyard’s panel welding. CHALLENGE The shipyard has a good order book and a need for higher capacity and also better quality. They target for less rework after welding, since...

APL increases production rates with PEMA assembly line

APL Production AS takes welding quality to the next level and advances its production rates four times faster with PEMA’s automated solution. CHALLENGE Clear demand on the market for higher output and better quality. Successful management of change from manual...

CONNECT WITH US

PEMA Team is at your service. Contact us and we will help you with any questions you may have.

Tel: +358 10 501 61
Fax: +358 10 501 6500
E-mail: info@pemamek.com